Clicky

7.3 Powerstroke ICP Sensor Failure Symptoms – Red Flags to be Aware Of

The most common 7.3 Powerstroke ICP sensor failure symptoms are, engine struggling to start, engine stopping suddenly, reduced engine performance, inconsistent RPM, etc.

ICP sensor is an integral part of HPOS (high-pressure oil system) and anything wrong with it can mess with the entire engine operation.

Here, in this guide, we’ve explored the most common symptoms of injection control pressure (ICP) sensor failure, possible causes, and protective measures to prevent that. Therefore, if you’re a 7.3 Powerstroke owner, you don’t want to miss out on this guide.

At A Glance – ICP Sensor Failure Symptoms on 7.3 Powerstroke Engines

SymptomsPossible Causes
Engine Not StartingWrong fuel mixture due to ICP sensor malfunction
Engine StallingBad ICP sensor leading to inaccurate fuel injection timing
Reduced Engine PerformanceInsufficient and incorrect fuel injection due to faulty ICP sensor
Inconsistent RPMInaccurate fuel pressure because of a weak ICP sensor
Engine Check Light OnICP sensor failure
Engine VibrationICP sensor providing unbalanced air/fuel ratio
Error CodeICP sensor malfunction
Poor Fuel ConsumptionLow fuel delivery to combustion chambers due to ICP issue

8 Common Symptoms of 7.3 Powerstroke ICP Sensor Failure

Depending on the vehicle type and model, injection control pressure sensor failure can show various symptoms. But here we’ve only focused on the effect on 7.3 diesel engines.

1. Engine Not Starting

Powerstroke engines or any other diesel engines will not start at all if the ICP sensor has failed entirely. For proper starting, the engine needs an appropriate fuel mixture which will not be delivered if the ICP sensor is malfunctioning. 

Other engines, apart from diesel ones might start after a couple of tries, but diesel engines won’t. That’s because diesel engines don’t come with an ignition system, as a result, no spark is created leading to complete stoppage. 

However, there are some other factors that cause the engine to not start are –

  • Starter Motor Malfunction
  • Dead Battery
  • Fuel Delivery Problem 

2. Engine Stalling 

Another common symptom of ICP failure is the engine stopping all of a sudden. It can be risky, especially if you’re riding on the highway.

The ICP sensor plays a crucial role in regulating the high-pressure oil system, which is responsible for fuel injection timing and pressure. 

Therefore, when the ICP sensor malfunctions or fails, it can result in improper fuel delivery and some other engine problems, leading to engine stalling. Apart from this, here are some other reasons for engine stalling –

  • Fuel pump failure
  • Fuel regulator issue
  • Faulty ignition components
  • Air intake issues

3. Reduced Engine Performance

When the sensor is bad, it can’t provide accurate data, leading to incorrect fuel injection time and insufficient fuel. And that results in reduced engine performance. 

You might feel sluggish, and the acceleration might not respond as it used to do. Some other reasons for reduced engine performance are –

  • Low-quality fuel
  • Bad fuel or air filter
  • Worn-out engine components
  • Bad fuel injectors

4. Inconsistent RPM

If you notice that the vehicle’s RPM is acting weird, and keeps increasing and decreasing, probably the ICP sensor is to blame. 

As mentioned before, ICP sensors are responsible for monitoring the HPOS (high-pressure oil system) and sending feedback to the ECU (engine control unit).

When the ICP (Injection Control Pressure) doesn’t function as it should, it affects the injection timing and the pressure, resulting in fluctuating RPM.

Here are other factors that lead to inconsistent RPM –

  • Faulty ignition coil
  • Bad spark plug
  • Clogged injectors
  • Bad or low-pressure fuel pump

5. Engine Check Light On

This is the most common symptom of any kind of engine problem. Whether it’s a 7.3 Powerstroke or any other vehicle, they come with an engine control unit that monitors the entire engine operation. 

Thus, whenever it detects any abnormality in the operation whether it’s a bad spark plug or a failing ICP sensor, it triggers the check engine light to let the driver know that something isn’t right. 

6. Engine Vibrating 

With age, some vehicle engines do vibrate a bit which is natural. But if you feel that the engine is shaking terribly then chances are high that the ICP sensor has completely failed. 

One major reason for that is an unbalanced air-fuel mixture. If anyone’s ratio becomes too high or low, that can cause the engine to shake pretty badly.

However, the engine also vibrates due to toggled or loose wiring and broken electrical links. 

7. Error Code 

Whenever you feel something is off with the vehicle, run the engine through the diagnostic code scanner. If there is anything wrong with your vehicle’s ICP sensor then the scanner will show some codes which are –

  • P2285 
  • P2286
  • P2290
  • P2291
  • P1211

8. Poor Fuel Consumption

If you notice a drop in the overall engine performance and a hike in fuel mileage, that can be due to a bad ICP sensor. A bad ICP sensor does not provide an accurate signal to the ECU, as a result, insufficient fuel is delivered to the combustion, leading to less fuel consumption and weak performance.

Video: Ford 7.3 Powerstroke ICP Sensor Failure Demonstration

What Causes ICP Sensors to go bad on 7.3 Powerstroke?

Here are some potential causes that often lead to ICP sensor failure –

● Leaks

Oil leaks in a high-pressure oil system can cause the ICP sensor to go bad pretty soon by contaminating the sensor. The most common leaking points are the injector’s O-ring, Oil rail plugs, oil pump fittings, etc. 

● Contaminated Oil

Using contaminated oil can cause premature wear to the ICP sensor, and can result in sensor failure. Not only that, contaminated, low-quality oil can damage most of the engine components. 

● High Temperature

If the vehicle’s cooling system doesn’t function properly, that can lead to overheating which can result in a bad ICP sensor. 

● High Engine Vibration

Misfires, worn-out engine components, rough driving, etc. can cause the engine to vibrate terribly. An ICP sensor is exposed to the engine’s vibration. High vibration can cause the sensor to malfunction. 

● Bad Electrical Links

Issues like corroded or loose electrical connections, faulty connectors, damaged wiring, etc. can pose negative effects on the ICP sensor. A weak connection will not allow the sensor to function properly. 

● Installation

Not installing the sensor properly can cause it to fail. Overtightening the sensor or putting excessive force while installing can cause it to go bad. 

How to Prevent 7.3 Powerstroke ICP Sensor from Going Bad?

Here are a bunch of things you can do to keep the ICP sensor in good shape for a long period –

  • Make sure to always use top-quality oil that meets or exceeds the manufacturer’s standard.
  • Follow the manufacturer’s suggested maintenance schedule and do the oil and filter changes on time.
  • Always keep a tab on the engine oil level and coolant level, as a lack of these can lead to ICP failure.
  • Look for loose electrical connections and worn-out wires, and repair immediately if found.
  • Do not overload the vehicle, nor overuse it, prolonged stress might mess with the ICP function.
  • Before starting the engine in the morning, make sure to warm it up a bit.

Replacement and Repair Cost of 7.3 Powerstroke ICP Sensor?

The replacement and repair cost depends on many factors. For replacement, the cost depends on the model of the vehicle, quality of the sensor (OEM or Aftermarket), availability, and labor cost in your state. Whereas, the repair cost depends on what needs to be repaired, as well as the labor cost. 

Whatever it is, for ICP replacement you’re looking at $150 – $600 (including the labor cost). The labor cost for repair should be around $70 – $100.

FAQs

How do I test my injection control pressure sensor?

Run a diagnostic trouble code scan through the engine, and it’ll show you some codes if there is anything wrong with any of the engine components.

Can you drive with a bad ICP sensor?

No, it’s not at all safe to drive with a bad ICP sensor, as the engine might act weird all of a sudden. The RPM might go up or down unexpectedly, the engine might stop in the middle of the road, and the engine might not even start.

How long does an ICP sensor typically last in 7.3 Powerstroke?

Though it depends on various factors such as engine maintenance, driving condition, quality of the sensor, etc. However, on average with proper care, an ICP sensor should last between 50,000 – 100,000 miles. 

Leave a Comment